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Hammer type feed kneader application tips

March 10, 2023
(A) firmly installed to prevent loosening 1. Working principle. The working principle of the hammer-type feed kneader is that the materials are manually placed into the feeding inlet, and the relative motion of the high-speed rotary hammer and the tooth plate is used to knead into a stray feed, which is thrown out of the machine body by the wind starter. The machine has simple structure, convenient operation, strong and durable, can process all kinds of crop straws, and is suitable for medium and small feed mills and farmers. 2. Correct installation. When installing a hammer-type feed kneader, the base with the machine should be placed on a flat concrete floor. The kneader is firmly mounted on the base with bolts, and the position of the motor is constantly adjusted to ensure that the motor pulley groove and the main pulley groove are properly aligned and the belt is moderately tight. It should be noted that all electrical equipment and circuits must be safe and reliable. After installation, all moving parts of the machine must be flexible and can only be put into operation after being heard by the air. (2) Strict operation and strict operation of failure prevention can improve processing efficiency and prevent mechanical failure. The correct method of operation is: 1. Operation before work. The operator must be familiar with the structure and performance of the machine beforehand and check the unit as follows: The fasteners of each part must not be loosened; Check the degree of wear of the hammer and determine whether to replace it; Check whether there is any breakage in the pin and replace it in case of breakage. Remove the plugged material inside the machine; If the spindle rotation is flexible, there should be no collision and friction; the drive belt must be equipped with a protective cover; carefully remove the stones, iron blocks, etc. in the material to prevent damage to the internal parts. 2. Operation during processing. After starting the machine, the standby machine must be running smoothly before starting work. When working, the operator should stand on the side of the feed inlet to prevent hard objects from being ejected from the feed inlet. When feeding, high-speed rotating hammers have a strong gripping ability, so they must be evenly fed to prevent overfeeding, resulting in overwork and jamming. If clogging occurs, the material should be picked up and re-fed. Do not use iron bars for feeding. The operator must not leave the job during the work process. If the machine has abnormal sound, stop the machine immediately to check and troubleshoot. Do not open the upper housing during operation to check and adjust the machine; after the work is completed, the power supply must be turned off, and the machine and the site cleaned. (3) Timely adjustment of maintenance After the completion of each class of work, the inside of the machine should be cleaned in a timely manner, and the fasteners should be checked for looseness and tightened if loosened. Every 30 hours of operation, two bearings must be greased once. After working for 300 hours, clean the bearing oil and refill with grease. Always check the wear of the hammer. After the hammer is used for a period of time, it can be used interchangeably according to the condition of rounding of the edges of the hammer. If all 4 corners have been worn, replace the new one. In addition, the degree of extensibility of the tape must be checked regularly and adjusted in time. If the machine is used in the open air, it should also have rain protection facilities.
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